Xls Fix | Cqi-27 Casting System Assessment

Understanding the CQI-27 Special Process: Casting System Assessment

8. Typical High‑Risk Areas for Casting

• Melt chemistry control and charge calculation errors
• Inconsistent pouring temperature and metal cleanliness
• Core/mold integrity and core print mismatches
• Sand system control (moisture, fines, clay, CBEs)
• Heat treatment cycle inaccuracies and furnace calibration
• Inadequate NDT or sampling plans
• Poor segregation of conforming vs nonconforming parts
• Insufficient maintenance of refractory, ladles, and pouring equipment
• Incomplete material traceability and certification retention
• Training gaps for operators and inspectors

Step 6 – Follow-Up Save the master XLS. In 30 days, reopen it, go to the CAP sheet, verify each action, and update the status to “Closed.” The final report is audit-ready for your customer (e.g., Ford or GM). cqi-27 casting system assessment xls

System Requirements:

Description: The CQI-27 Casting System Assessment XLS is an Excel-based tool designed to support the automotive industry in assessing and improving the quality of casting systems. This feature enables users to evaluate and analyze casting system performance, identify areas for improvement, and implement corrective actions to enhance overall quality. Step 6 – Follow-Up Save the master XLS